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Regional Research Laboratory Thiruvananthapuram - 695 019 1. Introduction The discovery of liquid crystals is credited with the Austrian scientist Friedrich Reinitzer who noted that certain cholesteryl esters are characterised by double melting behaviour. Later, Lehman observed that cholesteryl esters exhibit pronounced anisotropy (as seen under a polarised light microscope) after the first melting when the melt becomes cloudy and he coined the term liquid crystals. The liquid crystalline state or mesophase is an intermediate state between the fully anisotropic crystal and the isotropic liquid. So, the liquid crystals are partially ordered exhibiting some mobility of the liquid state. The characteristic feature of liquid crystals is the presence of a 'mesogen', the structural entity that is responsible for the LC behaviour. A mesogen, in general, is a rigid or a disc- like or lathe like molecule, the presence of which produces a pronounced anisotropy in shape. This generates organised fluid phases either on melting (thermotropic) or on dissolution (lyotropic). When a mesogen gets repeated in the main chain or side chain of a polymer, liquid crystalline polymers (LCPs) are obtained. LCPs are a class of unique materials exhibiting high performance properties close to that of theoretical values. The technological importance of liquid crystalline structures is driven by (a) their low melt viscosity of mesophases preferentially the nematic one which will allow the production of thin walled precision products and unique rheological properties manifested by these nanoscopically tailored materials and (b) the fact that LC phase can be trapped or stabilised in the glassy phase of the polymer so that the electro-optical and magnetic properties can be conveniently manipulated for applications in areas such as imaging technology, non-linear optics, telecommunications etc1-3. 2. The Genesis of Patent Protection in LCP area The first patents on LCPs
originated with the discovery of the LC behaviour of polyaramide which
later became famous as Kevlar®???????In 1960s, workers at Du Pont started
work on aromatic extended chain polyaramides that resulted in the development
of high strength / high modulus fibres???he patents that describe this
product form the first of the kind on LCPs4-8. The original discovery of
the LC behaviour of polyaramide was made by Kowlek in du Pont who noted
that the solutions of the polymer are cloudy. That this cloudy nature is
due to the pronounced anisotropy of the system was later identified by
using a polarised light microscope where they obtained nematic textures
characteristic of the LC phase. The technological application of the polymer
was made possible due to the series of findings such as its spontaneous
orientation under elongational flow. When a lyotropic solution of Kevlar®
experiences shear in extrusion through a spinneret hole, the polymer undergoes
spontaneous orientation of the macromolecules in the direction of the flow
and this formed the basic finding for the processing of LCPs. This has
been revealed in another patent to Du Pont16-17 It is interesting to note
that the scientific research findings were published by Du Pont only after
19779-15.
3. The Growth of Patent Protection of LCPs and Their Commercialisation Following these early patents, one notes a flurry of a large number of patents 24-36 for various LCPs, particulary LC polyesters. Three routes were developed to achieve melt processable high performance LCPs.: (1) introduction of disruptors (flexible spacers or rigid kinks) into the straight polymer chains; (2) substitution of the aromatic rings; and (3) copolymerization. It should be noted that usually it is necessary to use a combination of at least two of these approaches to lower the melting point sufficiently for melt processability and to achieve high mechanical properties. The requirements for a rod like mesogenic moiety melt processability limits the choice to polymers based on linear aromatic esters or esteramides. Most of the LCPs are prepared by an ester exchange reaction between acetoxyaryl groups and the carboxylic acid groups with the elimination of acetic acid at temperatures above the Tm of the polyester. This polymerisation technique, however, is limited by the viscosity of the melt and this becomes severe as the Tm rises above 300 ?C. In many cases, Tms are in that order and hence difficulties are still reported with the processing of these polymers. In order to overcome this problem, ICI has reported in a patent an aqueous dispersion polymerisation technique whereby an inert heat transfer medium such as a high temperature solvent is used36. Cottis et al.37,38 and Duska et al. 39 have patented methods for the synthesis of high molecular weight aromatic polyesters. 4. Patents on Structural Modifications to Enhance Property Properties of the
LCPs can be influenced positively by introducing appropriate structural
modifications. Copolymerisation is one of the best methods known to alter
the transition temperatures of main chain LCPs.
The homo polymers are structurally homogeneous and tend to
give perfectly oriented conformation. The copolymerisation introduces inhomogenity
in the parallel chain orientation. Copolymers that contain only rigid rod
segments are of particular interest because highly oriented samples are
expected to exhibit higher moduli than those derived from copolymers that
contain flexible or angular segments. Inflexible and relatively rigid and
angular unit such as 4,4'- disubstituted diphenyl
ether groups introduce an angle of approximately 120? into
the rigid chain, and such units appear to be particularly effective in
reducing or suppressing the tendency to crystallise. Introduction of a
substituent into the aromatic ring of the mesogen destroys the plane of
symmetry and leads to the random occurrence of head-to-head and head-to-tail
isomerism disrupt the ability of the chain segments to
pack into crystallites. The substituents used were H, Cl, Br,
CN, NO2, CH3, OCH3, alkyl and ethyleneoxy groups. The presence of substituents
results in a decrease of both mesophasic (Tm) and isotropization
(Ti) transition temperatures. Long chain alkyl and oxyalkyl groups are
the most commonly used lateral substituents with the chain length upto
about ten carbon atoms. The transition temperatures decreases and
the melting and clearing temperatures alternate typically. This is known
as odd-even effect. The tendency for predominantly nematic behaviour gives
way to purely smectic behaviour in the higher homologues. Yet another spacer
often used is oligosiloxane spacer units in which the uniform distribution
results in smectic phase formation whereas random distribution give nematic
phase. Thermotropic melts are generally nematic. The randomness of the
units in the copolymers and the molecular weights of the polymers have
a marked influence on the phase behaviour of polymers.
Usually, transition temperatures reach a plateau at average chain lengths
of approximately 10-15 repeating units. The entropy change and order
parameters at the N/I transition follow a similar trend.
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